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New generation projects in South Africa and progress report on Newcastle project

IPSA Group Plc (“IPSA” or “The Company”) is pleased to announce a number of important developments.

  • IPSA has signed preliminary agreements for two significant new power generation projects in the Eastern Cape region of South Africa.
  • The Company’s initial power plant at Karbochem in Newcastle, KwaZulu Natal is now approximately 40 per cent. complete and is running ahead of schedule although capital expenditure has been higher than originally planned.
  • The growth of the South African economy is causing severe power shortages in the Western Cape and continues to offer great opportunities for the Company.

1) Coega, Port Elizabeth

IPSA has signed preliminary agreements for the lease of a 20 hectare site at Coega Development Corporation’s Industrial Development Zone (“the IDZ”) at Port Elizabeth with the intention of developing a fast track combined cycle gas turbine (“CCGT”) project of 800 MW. This project would initially operate in open cycle at 500MW using liquid fuels pending construction of an LNG receiving terminal at the IDZ which Coega Development Corporation is planning as part of its infrastructure upgrade plans. The IDZ is an important element in South Africa’s policy of adding value to locally mined metals and minerals. A number of energy intensive metal-processing and smelting companies are moving onto the IDZ site subject to the availability of reliable, sustainable, regional generation of electric power.

In recent weeks a series of severe unplanned power cuts in the Western Cape have made South Africa’s predicted shortages of electricity a subject of national political importance. IPSA has therefore chosen to accelerate its plans for new capacity in the southern coastal cities of South Africa to meet the need for new, fast track capacity. The Coega Fast Track Power Project (“Coega Fast Track”) is the most pressing of these generation projects.

South Africa has only a limited number of port locations suitable for the import of LNG. To date, no LNG power projects have been developed in South Africa. However, IPSA believes that the LNG based CCGT experience gained in the 1990’s by its former parent, Independent Power Corporation PLC, in joint venture with Phillips Petroleum has given the company a strong basis for attempting to bring to financial close South Africa’s first successful LNG fired CCGT project.

IPSA has therefore taken steps to secure a total of 500 MW of unused Siemens Westinghouse-designed gas turbines of 125 MW each at a favourable price. These turbines are available for immediate delivery. They were originally manufactured for a power project that was subsequently cancelled. In the view of the directors of IPSA, these turbines, if acquired by IPSA, would represent very good value for money. They also have the advantage that they can run on liquid fuels in open cycle pending conversion to CCGT operation once the planned LNG receiving terminal is completed out at Coega in around 2009/10.

The total cost of the first phase of 500 MW is estimated at some US $150 million. The balance of conversion to CCGT would cost a further US $150 million. IPSA is in discussions with South African financial institutions for project financing the initial 500 MW of Coega Fast Track.


2) Elitheni, East London

IPSA has this week signed a Memorandum of Understanding (“MOU”) for the development of up to 400 MW of mine-mouth clean coal power capacity at the Elitheni coal deposit in East London.

Elitheni was one of the first coal deposits to be worked in South Africa prior to the opening up in the early 20th century of the Highveld coal reserves in the region close to Johannesburg. Elitheni is one of the few exploitable reserves in the Eastern Cape capable of supplying local coal-based power generation. Its development has the support of the local municipality, and the recent power cuts in the Western Cape have accelerated the pressure on Elitheni’s move to full production. Following recent zoning and environmental approvals, production is expected to commence within six months, subject to a series of independent coal reserve assessments intended to confirm historical reserve data.

Under the terms of the MOU, IPSA has been granted an exclusive right to act as power developer for Elitheni. In return, IPSA has committed to assist Elitheni in raising development finance for the coal reserve. IPSA will itself advance £100,000 of its own funds in the form of a subordinated loan to Elitheni which will be returned from the revenues of first commercial coal production on the 9,000 hectare production site. IPSA has no further responsibility for any additional funding at Elitheni but will be responsible for its own environmental impact assessment on site together with project engineering costs.

IPSA has also agreed to acquire a controlling stake in a 7 MW CHP generation facility under development for da Gamma Textiles using Elitheni coal. Da Gamma is one of the largest producers of textiles in the Eastern Cape and is German owned.

The Board of IPSA believes that it has sufficient resources from its existing capital base to initiate its new programme of developments.


3) Existing Projects.

a) Newcastle

The Karbochem project at Newcastle, KwaZulu Natal is running ahead of schedule. Work is approximately 40 per cent complete and it is envisaged that at the current rate of progress the Newcastle plant will be ready for initial commissioning by July 2006. Expenditure on the Newcastle project has also been increased in a number of areas as follows:

  • (i) During the dismantling of the East Lancashire CHP plant acquired by IPSA, it was decided that it was uneconomic to transport a number of items of plant and equipment from the Bury site and ship them to South Africa. These were principally electrical cables, certain water treatment tanks and a portal frame building. New equipment will instead be sourced locally as required, providing improved functionality but at a cost of an additional ZAR 7.3m. Dismantling costs were approximately ZAR 4m higher than anticipated;
  • (ii) It was also decided that the CHP plant would be better located at a new site on the Newcastle complex, one which is larger than originally planned. This will give the plant much more physical independence and will provide room for future growth if, as is now anticipated under the gas agreement with Sasol, a second aero-derivative gas turbine of 50 MW is installed on the Newcastle site. The change of location has resulted in additional expenditure of ZAR 5.5 million;
  • (iii) The strengthening of the South African rand since September 2005 has resulted in additional cost of around ZAR 7.5 million equivalent. This foreign exchange figure is anticipated to net out when Rand finance is placed on the plant at commissioning in July 2006;
  • (iv) Overall the final projected expenditure, including rand foreign exchange adjustments, will be approximately ZAR 28 million (£2.6 million) higher than initially budgeted;
  • (v) Against this increased capital cost of the project, the directors of IPSA now believe that the project is eligible for South African grants that were never included in the original cost estimates at Newcastle. The Department of Minerals and Energy (“the DME”) now provides grants of 20 per cent of capital expenditure on new CHP plants. In the case of the Karbochem project this would amount to just under ZAR 22 million based on the current budget. IPSA has commenced preparing a grant application to the DME and intends to submit the application by the end of March 2006. Assuming receipt of grant funds, the project capital budget will be around ZAR 6 million (£570,000) higher than originally planned. However this figure still includes the ZAR 7.5 million of foreign exchange adjustment which will net out when the plant is refinanced with Rand in the second half of 2006. Receipt of the DME grant funds did not form part of the original budget. IPSA has secured interim funding of US $4 million to take account of any timing differences on the receipt of the grant. Overall, the directors of IPSA are aiming to achieve a net position for the Newcastle project in line with the original September 2005 capital expenditure budget.

It should be noted that the Newcastle project is of a kind never before undertaken between the UK and the Republic of South Africa and has involved the dismantling and re-construction of an entire CHP plant and combined cycle gas turbine facility.

As planned, the Company has initiated discussions with commercial banks in South Africa to provide Rand denominated funding for the Newcastle project in order to release equity for future developments. The project to date has been funded entirely from equity, and it is envisaged that even at completion the Newcastle project should be no more than 50:50 debt:equity funded, giving the project the ability to release further cash through debt drawn-down upon commercial operation for re-investment in other IPSA projects.

b) Prospecton Basin, Durban.

IPSA expects to make a formal proposal for up to 75MW of gas fired generation capacity to be located in the Prospecton Basin in Durban. The plant is expected to supply steam capacity to the oil refinery as well as use off-gas from the facility to complement gas purchases from Sasol.

c) Simunye, Swaziland

IPSA is continuing its discussions with the Swaziland Electricity Board in advance of negotiating the terms of a full project agreement with the controlling shareholders in the Royal Swazi Sugar processing facility in Simunye in Eastern Swaziland. This project is still expected to qualify for carbon credits through the United Nations Clean Development Mechanism under the Kyoto Protocol.

4) Johannesburg Stock Exchange and ALTEX

The Board of IPSA has authorised the management of the Company to take all necessary steps to secure a secondary listing or share trading facility on either the Johannesburg Stock Exchange (“JSE”) or the JSE’s junior market ALTEX, the South African equivalent of London’s AIM. A further announcement will be made when IPSA decides which of these two markets to select for its South African share trading facility.

For further information contact:

Peter Earl, Chief Executive 0207 793 7676
Stephen Hargrave, Chairman 0207 793 7676
Adam Westcott, Noble & Co Ltd 0207 763 2200